EVERYTHING OLD IS NEW AGAIN

We’ve had a lot of comments from clients about the fact that we build wooden coffins. There is really nothing new about furniture makers building coffins. Remember the westerns from the 50’s and 60’s? All the bad guys got shot and were buried on Boot Hill in a plain pine box.

In the real old West, the local furniture maker was probably the guy that built the coffin. The barber was likely the undertaker as well. So maybe it’s not so unusual for us to build coffins.

It all started with a friend who is a funeral director. He was unable to find a plain pine box coffin for a family that requested one. That prompted him to ask if we could build one. My answer – sure we can. In his experience many folks wanted to be buried in a plain pine box. So that is what we build. He and I decided to make an old west style “toe pincher” coffin, and to keep it simple.

My design is a coffin, not a casket. To understand the difference, think about the old west movies and Dracula movies. A coffin is narrow at the head and foot, hence the nickname “toe pincher”. While a casket is rectangular usually with a hinged lid.

Our Boot Hill coffin is as simple as they come, all wood, solid pine, with no interior lining. It is made without any metal or mechanical fasteners and with no animal hide glues. During the design phase, I decided it should be large enough for the remains of someone 6’6″ and we weight tested it to 400 pounds. There is even room for boots and a hat. Our coffin can be used for any type of burial. It meets the requirements for Orthodox burial, can be used for cremation, and also meets the needs for Green burial.

Remember I said everything old is new again? This is where Green Burial comes in. Back in the 1800’s when the furniture makers were building similar coffins to ours, there was no embalming, no fancy burial vaults, and burial happened pretty quickly. That is the “new” idea of green burial. Green cemeteries are popping up all over the country. They are requiring coffins that are made of 100% biodegradable materials. Our Boot Hill coffin fits that requirement perfectly.

Here are photos of our Boot Hill coffin. It is available with a solid one piece lid, or a half couch lid. Half couch is the funeral industry term for a lid that can be open at the head for viewing. Both our lids attach with a unique tapered dowel that requires no tools to secure the lid.

 

We can make custom coffins from any species of wood, with a custom finish, and with or without handles. Here is one that was ordered using solid quartersawn oak, with a hand carved cross on the lid.

 

One final thing I almost forgot to mention, a Boot Hill coffin is way less expensive than those polished mahogany, brass adorned, shiny caskets the funeral home wants you to buy.

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OUR REPRODUCTION OF A GUSTAV STICKLEY WRITING DESK

I mentioned in an earlier post that we were in the process of building a writing desk that was inspired by a Gustav Stickley desk circa 1902. I am happy to report that the desk is complete and in its new home. This was a fun project and one that I think respects the original. At the request of the clients, we made some minor changes which make the desk more usable and functional. To the casual looker, these changes are probably not even visible. I will point them out in photos below.

If you missed the earlier post, here is a photo of the Stickley desk used for inspiration. The second photo shows the original markings under the lower shelf.

Quartersawn white oak was used for the desk and drawer fronts. Poplar was used for the drawer boxes. Mortise and tenon joints were used throughout. The side panels were v-grooved with splines. I think that is stronger than using tongue and groove on thin stock. The finish is precatalyzed satin lacquer over a three color stain process to match an antique arts and crafts chair we own. Look below for some progress pictures.

Starting to dry fit the desk front.

   

The desk in clamps.

Drawer parts cut to size and ready to glue up.

           

The lower shelf through tenon ready to be mortised for the peg. On the right, installed with the peg.

Finished size is 54″ wide, 30″ deep, and 30″ tall. The drawers are 22″ deep, with auto closing undermount drawer slides. In addition to being much more convenient, these will save lots of wear and tear on the wooden drawer parts compared to the wood on wood of the original. The other minor change in our desk is the top surface. Our clients preferred a full top. You can see in the photos that the legs pierced the top on the original desk. This desk will be used daily and the full top will make it more functional.

Here are some comparison photos of the original Stickley and our reproduction.

             

       

       

       

Everybody in the shop that worked on this desk did a first rate job and can be proud of the final result. The clients are also thrilled with their new family heirloom. All in all, a good (several) days work.

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